Here is my method for cutting threaded rod! Basically, you will cut/reshape the threads on the cut end after you make the cut. You will need a couple of nuts, a die for the size threads you are cutting, something to cut the rod with, and something to smooth and round over the cut end.
A tap and die set is one of those useful items a shop should have. I don't use mine very often, but when I need it, I am glad I have it. Personally, I feel if you can go pull a set out of your kit when you need it, you are showing that your skillset is at least a small step above average.
If you could use a kit, click one of the links below. Both of them are highly rated on Amazon and contain both Metric and SAE cutters.
A good first set:
https://amzn.to/2VDENT7 - 60-Piece Master Tap and Die Set - Include Both SAE Inch and Metric Sizes, Coarse and Fine Threads | Essential Threading and Rethreading Tool Kit with Complete Accessories and Storage Case
This kit is a little more comprehensive, in case you find yourself doing a lot more work:
https://amzn.to/3ibZFIS - Muzerdo 110PCS Standard SAE and Metric Bearing Steel Tap and Die Rethreading Kit
Cutting oil - Very important for successful use of your taps and dies.
https://amzn.to/2VET4io - Forney 20857 Tap Magic Industrial Pro Cutting Fluid, 4 oz
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Make sure you follow all safety precautions, including but not limited to safely glasses, hearing protection, dust protection, etc. This video is for entertainment purposes only.
Step 1 - Put two nuts on the rod, move them past the point of your cut, and use two wrenches to tighten them on each other.
Step 2 - Spin the die onto the rod so it moves down next to the two nuts.
Step 3 - Cut the rod.
Step 4 - File/grind the edges of the cut.
Step 5- Lube the end of the rod, use a wrench to hold one of the locked nuts, and spin the die off until it gets to the end. It will cut/reshape the threads that were damaged during the cutting of the rod.
Step 6 - Unlock and remove the two nuts.
You are done! Now get to work on your project!
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